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A-301

A-301 series all position pipeline automatic welding machine 

Main Technical Parameters:

 

Model

A-301M/A-301MT

A-301L/A-301LT

Applicable Pipe Diameter

Φ53mm~Φ168mm

Φ159mm~Φ325mm

Number of Section

per Group

1~360 Sections

1~360 Sections

Wire Feeding Speed

2.5~15 m/min

2.5~15 m/min

Travel Speed

0.1~1.5 m/min

0.1~1.5 m/min

Torch Oscillation Mode

平摆Linear

平摆Linear

Torch Oscillation Width

0~20 mm

0~20 mm

Torch Vertical Movement

0~ 40 mm

0~40 mm

Torch Horizontal Movement

0~40 mm

0~40 mm

Welding Seam Tracking

Arc tracking in vertical and horizontal axis

Arc tracking in vertical and horizontal axis

Weight of Wire Spool

1.0 /5.0kg

1.0/5.0kg

Ambient Temperature

-40~55℃

-40~55℃

Altitude

4500m

4500m

Ingress Protection

IP54

IP54

Weight

14.8kg

17.8kg

Dimensions (W×L×H)

350mm×410mm×470mm

400mm×620mm×560mm

 

Application:

Pipeline installation markets in the chemical, petrochemical, and natural gas industries, including gathering and transportation pipelines, prefabricated pipelines at stations, ships, ultra pure medium clean pipelines, nuclear power and thermal power plant industries, as well as industries such as aviation, aerospace, high-speed rail, nuclear power, and medical that use thin-walled corrosion-resistant alloy materials (stainless steel, nickel based alloys, or other alloys) for bimetallic composite pipes.

 

Applicable Welding Process:

Used for root pass, hot pass, filling and capping welding of pipelines in all positions, suitable for GMAW, FCAW, FCAW-G and GTAW welding processes.

 

Configuration:

Welding head, industrial grade safety intelligent mobile terminal PDA (portable wireless LCD remote control), control cable; Digital welding power source (built-in controller)

 

Features:

(1)Industrial grade safety intelligent mobile terminal PDA (portable wireless LCD remote control) display

and operation (with QR code scanning function), Chinese/English operation interface, convenient and intuitive.

(2)By using arc sensor tracking and wire sensing positioning technology, as well as expert databases, we can reduce labor intensity and improve welding qualification rates.

(3)The replaceable TIG welding torch and gas shielded welding torch enable one machine to be used for multiple purposes, reducing user costs.

(4)Equipped with the newly upgraded DPS-500pro welding power source, rich in welding functions, and integrated development concept, the robot can seamlessly connects with the welding power source to meet customers' multiple welding needs.

(5)The travel speed and welding torch oscillation can be manually adjusted according to the welding seam status in a timely manner.

(6)The Linux embedded system platform has a built-in welding expert database.

(7)It can achieve 360 degree circular welding.

(8)The welding head comes with a clamping function, no need for travel band, and is easy to use.

(9)Equipped with automatic arc tracking functions in vertical and horizontal directions, welders can learn quickly.

(10)Parameters can be set in section, the system automatically calls the corresponding parameters, reducing the difficulty and labor intensity of welding operations.

(11)Equipped with 4G, WIFI, and QR code scanning functions, it can provide remote technical services and data cloud transmission, facilitating real-time quality management.